Course Details

Course Information Package

Course Unit TitleINDUSTRIAL PROCESSES
Course Unit CodeASOG403
Course Unit Details
Number of ECTS credits allocated5
Learning Outcomes of the course unitBy the end of the course, the students should be able to:
  1. Understand the principles of mass, energy and momentum conservation are used as basic process engineer’s tools in the form of mass, energy and momentum balance.
  2. Know how fluids flow through piping systems due to pressure difference. Use the Darcy – Weisbach equation to calculate the pressure drop through a pipe. Know how the pressure drop of a complex piping arrangement can be calculated.
  3. Know how to design a heat-exchanger
  4. Understand the basic principles of vapor – liquid equilibrium and explain the use of the equilibrium curve to design mixture separation equipment. Describe the different types of distillation equipment.
  5. Know the effect of the design and operating parameters of distillation columns in separation quality. Specifically know the process of oil refining and its products
  6. Know unit operations such as Liquid and Gas separations, mixing, extraction
Mode of DeliveryFace-to-face
PrerequisitesNONECo-requisitesNONE
Recommended optional program componentsMass and Energy Balances

E.J. Henley, J.D. Seader,Equilibrium-Stage Separation Operations in Chemical Engineering, John Willey& Sons, 1981.

Course Contents - Basic Process Engineer’s Tools
Conservation of mass, energy and momentum. Mass, energy and momentum balances. Process Flow Diagram, Piping and Instrumentation Diagram, Isometric Diagram.
 - 
Basic Hydraulics
Fluid flow in piping. Pressure Drop. The Darcy – Weisbach equation. Equivalent lengths. Valves and fittings. Piping schedule specifications. Flange rating.
 - 
Heat Transfer
Thermal motion and heat. Heat and temperature. Temperature as driving force for heat transfer. Heat transfer mechanisms – Basic equations of Conduction, Convection, Radiation. Thermal Resistance. Heat Exchangers. Basic Equations. Design procedure without evaporation or condensation. Shell & Tube exchanger layout. TEMA types. Type selection guidelines. Air Coolers. Fired Heaters.
 - 
Vapor – Liquid Equilibria
Vapor-liquid equilibrium of a single component. Vapor-liquid equilibrium of two components and multi-component mixtures. Sources for K (equilibrium ratios) data. Laboratory distillation apparatus, flash drum, multi-stage trayed and packed columns. 
 - 
Distillation
Distillation variables: Number of stages, Reflux, Pressure. Short reference to McCabe – Thiele and Fenske – Underwood – Gilliland design methods. Stage efficiency, flooding, weeping. Vacuum distillation
 - 
Oil refinery and oil products
Description of oil refining and products (LPG, Naphtha, Gasoline, Kerosene, Diesel, Waxes, Asphalts)
Fixed bed reactors, fluidized bed reactors, moving bed reactors, Catalytic refinery processes, Hydro-treatment and hydro-conversions of light and heavy fractions, Alkylation, Fluid catalytic cracking, Catalytic reforming, Treatment of acid gases
 - 
Oil & Gas separations
Two-phase separations (Oil & Gas)
Three-phase separations (Oil, Gas and Water)
Equipment used for Oil, Gas and Water separation on platforms
 - 
Gas Absorption, Adsorption and Separations
Multi-stage absorption/adsorption columns
Carbon Dioxide scrubbing, sulphur scrubbing
Pressure Swing Absorption (PSA)
Membranes
 - 
Mixing
Stirring and mixing in vessels, type of impellers, velocity of stirring
 - 
Extraction
Liquid/Liquid extraction, multi-stage extraction
Recommended and/or required reading:
Textbooks
  • N. P. Lieberman, E. T. Lieberman, A Working Guide to Process Equipment, McGraw - Hill, 2008
  • O. Levenspiel, Chemical Reaction Engineering, Third Edition, John Willey & Sons, 1999.
References
  • D. Q. Kern, Process Heat Transfer, McGraw - Hill, 1965
  • H.S.Fogler, Essentials of Chemical Reaction Engineering, Pearson, 2011.
Planned learning activities and teaching methodsThe taught part of course is delivered to the students by means of lectures and video presentations, conducted with the help of computer. Lecture notes and presentations will be available through the web for students to use in combination with the textbooks.
Lectures will be supplemented by homework assignments and readings. 
Assessment methods and criteria
Assignments10%
Midterm Exam30%
Final Exam60%
Language of instructionEnglish
Work placement(s)NO

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